Our process
From Raw to Finished Perfection
At Taylor Coatings, a durable, professional finish begins with a carefully controlled process. Our facility is purpose-built to handle projects across a wide range of sizes, specifications, and production volumes—from individual components and prototypes to oversized fabrications and recurring high-volume production orders.
Every project is evaluated individually so we can determine the most efficient processing method, surface-preparation requirements, powder formulation, racking configuration, and curing schedule. Our automated monorail system supports efficient, repeatable high-volume production, while our manual batch-coating operation provides the flexibility required for custom projects, prototypes, oversized components, and smaller production runs.
1. Project Review and Process Planning
Before production begins, our team reviews the part dimensions, substrate type, geometry, quantity, service environment, finish specifications, and performance requirements. This allows us to select the appropriate preparation and coating process while accounting for masking, hanging points, grounding, material handling, and cure requirements.
Careful planning at this stage helps improve production efficiency, maintain finish consistency, and reduce unnecessary handling throughout the coating process.
2. Racking, Masking, and Material Handling
Parts are positioned and secured using a racking or hanging configuration selected for their size, weight, geometry, and finish requirements. Areas that must remain uncoated—such as threads, machined surfaces, grounding points, or critical-fit locations—can be protected through appropriate masking methods when required.
Proper racking also establishes effective electrical grounding, which is essential for uniform electrostatic powder attraction and consistent coverage.
3. Abrasive Shot Blasting
When mechanical surface preparation is required, parts are processed through our eight-wheel shot-blasting system. Abrasive blasting removes mill scale, oxidation, corrosion, and other surface contaminants while creating a uniform anchor profile for the coating.
Our shot blaster can accommodate parts up to 5' × 7' × 13', giving us the capacity to prepare substantial industrial components before coating.
4. Multi-Stage Wash Pretreatment
Parts requiring chemical pretreatment move through our multi-stage wash system. This process cleans the substrate and removes oils, soils, residues, and other contaminants that could interfere with coating adhesion.
Thorough pretreatment is one of the most important stages of the finishing process. A properly cleaned and conditioned substrate promotes stronger adhesion, improved corrosion resistance, and more dependable long-term coating performance.
5. Controlled Drying and Final Preparation
Following pretreatment, parts are thoroughly dried before powder application. Our team verifies that surfaces are clean, dry, and properly prepared, while checking that masking, hanging points, and grounding connections remain correctly positioned.
Completing these checks before coating helps prevent surface defects and supports uniform powder deposition.
6. Electrostatic Powder Application
Powder coating material is electrostatically charged and applied to the grounded metal substrate. The charged particles are attracted to the part’s surface, helping create an even layer of powder across exposed areas and complex geometries.
Application settings and coverage are controlled according to the part configuration, powder characteristics, and project specifications. Attention is given to edges, recesses, corners, and other areas that can require additional control to achieve a uniform finish.
7. Automated or Manual Processing
High-volume and recurring production orders can be processed through our automated monorail conveyor system. The continuous material flow supports efficient handling, consistent processing, and repeatable results across larger quantities.
Custom components, prototypes, smaller runs, and oversized fabrications are handled through our manual batch-coating operation. This method gives our technicians greater flexibility when working with specialized geometries, unique specifications, or components that require individual attention.
8. Thermal Curing
After powder application, coated parts are transferred to the appropriate curing oven. Controlled heat allows the powder to flow, cross-link, and form a continuous protective film over the substrate.
Our curing capacity includes two 6' × 6' × 11' batch ovens, one 8' × 8' × 20' batch oven, and a monorail-line oven capable of accommodating parts up to 5' × 7' × 13'. Cure time and temperature are managed according to the coating manufacturer’s specifications and the thermal characteristics of the part.
9. Cooling and Quality Inspection
Once curing is complete, parts are allowed to cool under controlled conditions before handling. Each finished component is inspected for coverage, color consistency, surface uniformity, and overall appearance.
Our team looks for a complete, consistent finish that meets the project requirements and is ready to perform in its intended environment. Any masking materials are removed, and the parts are prepared for final handling, packaging, or return to the customer.
Built for Quality at Every Scale
Whether you need one custom component or an ongoing finishing partner for recurring production, Taylor Coatings provides the equipment, preparation, process control, and attention to detail required to keep your project moving.
From raw metal to a fully cured finish, every stage is approached with a commitment to dependable quality, efficient turnaround, clear communication, and durable results engineered for demanding real-world applications.